2-1 Dispense Warning

Modified on Fri, 18 Oct, 2024 at 1:13 PM

According to the problem analysis result done by TSA, you can directly begin the subsequent troubleshooting process from the corresponding potential root cause.



1. Pump  


2-1-1-1 - Start pumping the malfunctioning pump, and measure the voltage at the motor board connector for the corresponding pump. The expected reading should be 24V




  • Result 1 - The reading is 24V. 
    Start 2-1-1-3.


  • Result 2 - The reading is not 24V
    Start 2-1-1-2.



2-1-1-2 Replace the motor board (see SOP here) and verify pump functionality.


  • Result 1 - The pump works fine. 
    Start 2-1-1-5.

    Root cause: The motor board fails.

  • Result 2 - The pump is still not working.
    Escalate to manager (machine swap).



2-1-1-3 - Inspect the pipeline for leaks that may reduce pump extraction efficiency.


  • Result 1 - There are leaks. 
    Start 2-1-1-4.


  • Result 2 - There are no leaks
    Start 2-1-2-1.



2-1-1-4 Seal the leaks as follows, make sure no leaks, and start 2-1-1-5.


Pipeline rupture: Replace the damaged section of the pipeline.

Incomplete connection sealing: Properly install the pipeline and clamps to their designated positions (following the Standard Operating Procedure - SOP).



2-1-1-5 - Make a drink to verify the resolution of the dispensing warning issue.


  • Result 1 - No dispense warning pops up. 
    Issue close. (If the issue is closed after completing 2-1-1-4, the root cause for your case is tubing leaks)


  • Result 2 - Dispensing warning still happens.
    Start checking 2-1-2-1.


 2. Flowmeter


2-1-2-1 - Swap the problematic flowmeter plug with a functional one on the flowmeter board. Simultaneously dispense from both tubes and verify if readings are shown on the touchscreen.




  • Result 1 - The problematic flowmeter is still unreadable. 
    Start 2-1-2-3.

    Root cause: the flowmeter fails

  • Result 2 - Problematic flowmeter becomes readable
    Start 2-1-2-2.


2-1-2-2 Replace the flowmeter board (see SOP here), and verify flowmeter functionality.


  • Result 1 - The flowmeter is readable now. 
    Start 2-1-2-4.

    Root cause: the flowmeter board fails 

  • Result 2 - The flowmeter is still unreadable.   
    Start 2-1-2-3.



2-1-2-3 Replace the flowmeter (see SOP here), and verify flowmeter functionality.


  • Result 1 - The flowmeter is readable now. 
    Start 2-1-2-4.

    Root cause: the flowmeter board & flowmeter fail.

  • Result 2 - The flowmeter is still unreadable.   
    Escalate to FAE.


  • Result 3 - The flowmeter is not replaceable due to harsh/tiny work space.   
    Escalate to manager (machine swap).



2-1-2-4 - Fill tube, and make a drink to verify the resolution of the dispensing warning issue.


  • Result 1 - No dispense warning pops up. 
    Issue close.


  • Result 2 - Dispensing warning still happens.
    Escalate to FAE. 




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